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David G. Axt, CCS, CSI ,SCIP
Senior Member
Username: david_axt

Post Number: 1855
Registered: 03-2002


Posted on Tuesday, March 09, 2021 - 04:57 pm:   Edit PostDelete PostPrint Post

Has anyone had problems with paint peeling off newly painted steel doors?

This problem has cropped up recently even though I have specified MPI INT 5.1S system for decades. The primer is the standard door manufacturer's primer with spot prime of MPI #107 Rust-Inhibitive Water-Based Primer and MPI #147 Latex, Interior, Institutional Low Odor/VOC Semi-Gloss top coats.
David G. Axt, CCS, CSI, SCIP
Specifications Consultant
Axt Consulting LLC
Ed Storer
Senior Member
Username: ed_storer

Post Number: 74
Registered: 05-2009
Posted on Wednesday, March 10, 2021 - 06:11 pm:   Edit PostDelete PostPrint Post

I haven't, but I never used MPI as a spec.

Generally, I've found that for interior doors, the manufacturer's standard primer was OK with a good quality semi-gloss acrylic.

Exterior doors are a different beast. I stopped specifying galvanized steel for the faces. I specified galvanealed steel, with no factory primer. Primer-field applied acrylic or epoxy with acrylic or urethane topcoats.
Ed Storer, CSI Member Emeritus
Guest (Unregistered Guest)
Unregistered guest
Posted on Wednesday, March 10, 2021 - 10:21 pm:   Edit PostDelete PostPrint Post

It comes up every now and then. Usual culprit is poor preparation or not priming with a compatible primer for the specified topcoat.

David, is the paint peeling off the primer, or the primer peeling off the metal substrate? In my experience it is usually the former and the door manufacturers can make sure the shop-applied primer adheres to the substrate properly.

If I recall, you can find in most HM door manufacturers' literature some fine print saying the shop-applied primer is meant to prevent rusting, and that water-based paints are typically not compatible with the shop primer. You usually need to prep and prime the already primed door, or use an oil-based topcoat (not usually acceptable with VOC requirements on most of my projects).
David G. Axt, CCS, CSI ,SCIP
Senior Member
Username: david_axt

Post Number: 1856
Registered: 03-2002


Posted on Thursday, March 11, 2021 - 11:55 am:   Edit PostDelete PostPrint Post

I think I have identified the problem. The painter painted the finish coats over the manufacturer's shop primer instead of priming the doors with the primer that I specified. The subcontractor skipped a step and now wants money to correct their screw up.

I have modified the language in my specification to reinforce that the contractor needs to apply primer over the shop primer.
David G. Axt, CCS, CSI, SCIP
Specifications Consultant
Axt Consulting LLC
Edward J Dueppen, RA, CSI, CCS, LEED AP
Senior Member
Username: edueppen

Post Number: 73
Registered: 08-2013
Posted on Friday, March 12, 2021 - 08:35 am:   Edit PostDelete PostPrint Post

David - you asked a good question. I assumed the factory primer was adequate for application of field finishing, but I learned it is not (unless you are using oil-based paints).

I checked with my Assa-Abloy rep. and this is the document he sent me: https://content.assaabloyusa.com/doc/AADSS1077972&.pdf

Since we primarily use water-based paints I will need to add a statement to our painting specs requiring the use of primers over the factory primer.
David G. Axt, CCS, CSI ,SCIP
Senior Member
Username: david_axt

Post Number: 1857
Registered: 03-2002


Posted on Friday, March 12, 2021 - 11:38 am:   Edit PostDelete PostPrint Post

Edward,

The Curries paint information in the link you provided was included in the steel door submittal. Those that reviewed the submittals (contractors or architects) seemed noticed it.

I have altered my client's construction administration people as to this issue. I had them forward me steel door and paint submittals for jobs in progress. I wanted to be sure the submittals did not indicate the shop primer was THE primer.
David G. Axt, CCS, CSI, SCIP
Specifications Consultant
Axt Consulting LLC
Guest (Unregistered Guest)
Unregistered guest
Posted on Friday, March 12, 2021 - 11:41 am:   Edit PostDelete PostPrint Post

For whatever it's worth, if you're subscribed to MasterSpec, their full length painting sections have language to address this (incompatible primers) in the Part 3 "Preparation" article, as well as other language indicating compatibility of paints in the system based on the topcoat.

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