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Dave Metzger
Senior Member
Username: davemetzger

Post Number: 327
Registered: 07-2001
Posted on Tuesday, July 07, 2009 - 10:38 am:   Edit PostDelete PostPrint Post

We have a project with interior travertine wall paneling with honed finish for the lobby. The owner wants the holes and cracks in the travertine filled, so they will not trap dirt.

Does anyone have experience on the pro's and con's of using a cementitious filler vs an epoxy filler, in particular on durability and appearance, eg not popping out, color and sheen match with stone, etc.
Lisa Goodwin Robbins, RA, CCS, LEED ap
Senior Member
Username: lgoodrob

Post Number: 26
Registered: 08-2004
Posted on Tuesday, July 07, 2009 - 10:49 am:   Edit PostDelete PostPrint Post

Is it April's Fools again? Perhaps the Owner would be happier with Corian wall panels? They could hose down the entire lobby. Every day.
Wayne Yancey
Senior Member
Username: wayne_yancey

Post Number: 223
Registered: 01-2008


Posted on Tuesday, July 07, 2009 - 11:35 am:   Edit PostDelete PostPrint Post

Your question is a serious one and requires serious replies, so here are 2.

Specify a hand vac with a long goose-neck wand as an accessory product in Part 2.

Or, apply the owners' favorite epoxy grout color.
Alan Mays, AIA
Senior Member
Username: amays

Post Number: 52
Registered: 02-2003
Posted on Tuesday, July 07, 2009 - 12:07 pm:   Edit PostDelete PostPrint Post

Dave, I had a project that the owner did fill in the cracks in the marble wall and I will tell you that they were disappointed with the result. They used epoxy to fill in the areas and they got an exact match in color, but the finish would never match the polished marble and then you could see all the places they filled in even more. As Wayne implies, the imperfections of stone are what makes it stone...

Wayne, Grant says if you get him an address, he will send you a copy. Do you have an email address that I can send you info to?
Wayne Yancey
Senior Member
Username: wayne_yancey

Post Number: 224
Registered: 01-2008


Posted on Tuesday, July 07, 2009 - 12:11 pm:   Edit PostDelete PostPrint Post

Alan,

E: wayne.yancey@callison.com
George A. Everding, AIA, CSI, CCS, CCCA
Senior Member
Username: geverding

Post Number: 472
Registered: 11-2004


Posted on Tuesday, July 07, 2009 - 12:25 pm:   Edit PostDelete PostPrint Post

I know that with a polished finish the travertine can be specified as pre-filled, and I believe they use epoxy. Honed I am not so sure about. Perhaps the MIA has an answer. http://www.marble-institute.com/
George A. Everding AIA CSI CCS
Cannon Design - St. Louis, MO
Ralph Liebing, RA, CSI
Senior Member
Username: rliebing

Post Number: 1010
Registered: 02-2003
Posted on Tuesday, July 07, 2009 - 12:38 pm:   Edit PostDelete PostPrint Post

Just curious, and it is not your call, Dave, but wonder why owner wants travertine which is known for its "nooks and crannies" and then want to fill them for a smooth finish-- is a puzzlement.

Why not use another material choice with a "solid"
finish?

Oh, well, it all pays the same!!!!!
Dave Metzger
Senior Member
Username: davemetzger

Post Number: 328
Registered: 07-2001
Posted on Tuesday, July 07, 2009 - 12:46 pm:   Edit PostDelete PostPrint Post

Given the architect's druthers, the travertine would be used unfilled. The golden rule governs here.
Ronald L. Geren, AIA, CSI, CCS, CCCA, SCIP
Senior Member
Username: specman

Post Number: 769
Registered: 03-2003


Posted on Tuesday, July 07, 2009 - 12:48 pm:   Edit PostDelete PostPrint Post

Dave:

I have the exact same request on a project I'm specifying right now--honed and filled travertine for flooring. The stone they want is from New Mexico, and I have a call into the manufacturer to find out a little more about the process. I'll fill you in with what I find out.
Ron Geren, AIA, CSI, CCS, CCCA, SCIP
www.specsandcodes.com
Bob Woodburn, RA CSI CCS CCCA LEED AP
Senior Member
Username: bwoodburn

Post Number: 295
Registered: 01-2005
Posted on Tuesday, July 07, 2009 - 12:56 pm:   Edit PostDelete PostPrint Post

I too have wondered why someone would fill travertine (especially with a filler that matched the stone color), when the natural fissures are its outstanding feature.

And I've also wondered if a black filler, or a clear transparent filler, would help preserve some of that travertine character. Has anyone tried that?
Dave Metzger
Senior Member
Username: davemetzger

Post Number: 329
Registered: 07-2001
Posted on Tuesday, July 07, 2009 - 01:18 pm:   Edit PostDelete PostPrint Post

The disadvantage of a clear filler is that it will yellow over time; also, epoxies will chalk on exposure to sunlight.

I think having the filler color darker than the adjoining stone is a good idea; it means the filled holes will be noticeable, as with unfilled stone; also, since the color of the travertine will vary somewhat from one area of a slab to another, it would be tough to get an exact color match of the filler to the stone in any case.
Dale Roberts CSI, CCPR, CTC
Senior Member
Username: dale_roberts_csi

Post Number: 70
Registered: 10-2005
Posted on Tuesday, July 07, 2009 - 01:45 pm:   Edit PostDelete PostPrint Post

Travertine can be filled onsite or bought prefilled. Most people choose travertine because it is an inexpensive natural stone and the wide range of colors available. Typically unfilled is used for wall applications. The Marble Institute of America (MIA) recommends cement, epoxy or polyester resins. As with most procedures it really comes down to having skilled installers. For an onsite wall application I would recommend cement based filler. For durability there will be no difference. Popping out of the fill will have to do more with the expansion and contraction of the stone then the fill. For matching the reflectively of the stone you will probably be better off with the polyester or epoxy. You do not want to match the background or base color of the stone, but one of the smaller accents in the stone itself. This will give you a more natural look, again it comes down to the skill of the installer mixing the color onsite.
Ralph Liebing, RA, CSI
Senior Member
Username: rliebing

Post Number: 1011
Registered: 02-2003
Posted on Tuesday, July 07, 2009 - 02:36 pm:   Edit PostDelete PostPrint Post

Really Ron, you deserve high credit for your pun in the last line of your posting!!!
Ronald L. Geren, AIA, CSI, CCS, CCCA, SCIP
Senior Member
Username: specman

Post Number: 770
Registered: 03-2003


Posted on Tuesday, July 07, 2009 - 03:02 pm:   Edit PostDelete PostPrint Post

Ralph, I wasn't trying to be punny. ;-)
Ron Geren, AIA, CSI, CCS, CCCA, SCIP
www.specsandcodes.com
George A. Everding, AIA, CSI, CCS, CCCA
Senior Member
Username: geverding

Post Number: 473
Registered: 11-2004


Posted on Tuesday, July 07, 2009 - 03:08 pm:   Edit PostDelete PostPrint Post

Dale's comments refreshed my memory about my earlier experience with pre-filled travertine, for floors. The fill color didn't actually match any of the accents, but was selected to fall within the range of the accents (it's hard to describe color in words, isn't it). It ended up looking great and very natural indeed. I understand how the skill of the installer for a field application would be paramount.

In fact, when we were selecting the tile, I had no idea how "holey" travertine was until I turned it over. (by the way, Ralph, this wasn't for a church project)
George A. Everding AIA CSI CCS
Cannon Design - St. Louis, MO
Ronald L. Geren, AIA, CSI, CCS, CCCA, SCIP
Senior Member
Username: specman

Post Number: 771
Registered: 03-2003


Posted on Tuesday, July 07, 2009 - 03:30 pm:   Edit PostDelete PostPrint Post

I just spoke with the manufacturer's technical rep for the product requested on my project.

They use a colored hydraulic cement (ASTM C 1157) and they perform the filling at the manufacturing plant rather than in the field, which is good IMHO. That way, if the finish is unacceptable, you can reject the sample/mockup before an entire floor surface is covered.
Ron Geren, AIA, CSI, CCS, CCCA, SCIP
www.specsandcodes.com
Tim Werbstein, AIA, CSI, CCS
Senior Member
Username: tim_werbstein

Post Number: 11
Registered: 09-2006
Posted on Wednesday, July 08, 2009 - 09:25 am:   Edit PostDelete PostPrint Post

Filled travertine has always been popular...you can never completely hide the cavities, which is the stone's beauty. The biggest problem I've seen is when architects put travertine on the exterior of buildings in freeze-thaw climates.

An early recollection of this is when I was waiting for someone at the Lincoln Center opera house in New York. The travertine paving was filled, but the walls were natural.

As I sat on a planter, a skilled worker cane and began placing a smooth patch in an area of wall that had crumbled from ice damage. Then, he went to a previously placed flat patch and began to drill irregular, natural-looking holes with a hand-operated wind-drill! His skill was impressive, and when I later examined a large area of wall, I discovered that this had been done often.

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