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Paul Henderson (Unregistered Guest)
Unregistered guest
Posted on Friday, February 06, 2015 - 05:42 pm:   Edit PostDelete PostPrint Post

A 15 year old non-grouted, stucco coated cmu block wall exhibits what appears to be severe failure. The location is in the northeast in an area that experiences severe temperature fluctuations during the course of the year.

The bond between the finish, scratch and cmu surface appears strong as it spalled off together; only the metal corner beading kept the stucco in place. The cmu beneath is broken into small pieces and crumbles to the touch. I have photos but do not know how to attach them. The questions are: apart from freezing moisture, what caused the failure?, was it the lack of grouting? how should the wall be repaired and or rebuilt?
Jerome J. Lazar, RA, CCS, CSI, SCIP
Senior Member
Username: lazarcitec

Post Number: 1241
Registered: 05-2003
Posted on Wednesday, February 11, 2015 - 09:37 am:   Edit PostDelete PostPrint Post

David
"I recommend lots of control joints and a good elastomeric paint or coating applied over the top." Not for new stucco work, maybe for stucco that is at least 2 yrs in place. Also it depends on the substrate, on solid substrates control joints are not as beneficial, many of the real experts in stucco work are against using control joints as frequently as the code "recommends". Also my friend you should avoid recommending any solution to stucco problems without specifics addressed, stucco litigation is hot and heavy in Florida where construction is maddening.
Jerome J. Lazar, RA, CCS, CSI, SCIP
Senior Member
Username: lazarcitec

Post Number: 1242
Registered: 05-2003
Posted on Wednesday, February 11, 2015 - 09:42 am:   Edit PostDelete PostPrint Post

Paul, what do you mean by "non-grouted", are you referring to non-reinforced cmu?
Nathan Woods, CSI, CCCA, LEED AP
Senior Member
Username: nwoods

Post Number: 625
Registered: 08-2005


Posted on Wednesday, February 11, 2015 - 11:59 am:   Edit PostDelete PostPrint Post

Paul Henderson, you might want to engage a forensic expert, such as http://www.buildingforensicsintl.com/
John Bunzick, CCS, CCCA, LEED AP
Senior Member
Username: bunzick

Post Number: 1615
Registered: 03-2002
Posted on Monday, February 16, 2015 - 02:37 pm:   Edit PostDelete PostPrint Post

Very few CMU walls in the New England area have no grout at all unless they are quite old. Even for non-load-bearing CMU, there are usually grouted/reinforced cells every so often, say 4 ft centers, with horizontal bond beams for taller walls. However, fully grouted walls are not typical here.

There is the possibility that water can travel downwards through non-grouted cells, of course. However, whether this would cause the failure is another question entirely.
Mark Gilligan SE,
Senior Member
Username: mark_gilligan

Post Number: 712
Registered: 10-2007
Posted on Monday, February 16, 2015 - 10:24 pm:   Edit PostDelete PostPrint Post

I believe that some of the early recommendations for joints in CMU walls were based on walls with few to no grouted cells. On the other hand where all the cells are grouted and there is significant reinforcing steel there are few control joints and essentially no problems. We need to be clear where the recommendations came from so we can decide if they are applicable.

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